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VM3800

Description

VERTICAL PLATE SAW

NC Controlled Vertical Block Plate Metal Cutting Bandsaw

  • 10 H.P.
  • 2-5/8″ Blade
  • Indexing Table, Manual
  • Servo Controlled AC Motor Table Feed
  • Variable Blade Speed Drive
  • Work Height Sensor
  • Work Stopper

resources

Download Brochure & Specification Sheet

features

  • Drive Wheel Transmission
    • The drive motor’s variable speed driven pulley is directly coupled to the high efficiency planetary gear reducer and the drive wheel is mounted on the rotating output case of the gear reducer. The pulleys and belt are guarded against both fluids and dust for long life with low maintenance.
  • Band Wheels & Drive System
    • The band wheels are cast iron for long, productive life. The drive wheel is mounted on the rotating outer case of the planetary gear reducer. This direct coupling of the drive wheel to the rotating outer case of the reducer provides deflection-free torque transfer and ensures the wheel runs true regardless of tension stresses or cutting loads. The inherent high efficiency of the planetary gear reducer means more power is delivered to the blade. The idler wheel spindle assembly incorporates tapered roller bearings for greater rigidity and long service life. The wheel tracks the blade so that the back of the blade contacts the wheel flange to support the back of the band.
  • Band Deviation Monitor
    • The detector constantly displays the current blade cutting conditions and has independently adjustable limits for each direction. If the blade deviation exceeds either limit for more than 90 seconds, the machine control will stop the machine. Using the cutting display in conjunction with the runout detector, enables the operator optimize the cutting performance to achieve the desired rate and accuracy.
  • Power Positioning of Upper Saw Guide Arm
    • The movable guide is hydraulically positioned using the manual valve on the control panel. After it is in the desired position, it is locked to the way bar by a short stroke hydraulic cylinder.
  • Pressure/Flow Feed Control
    • The independent pressure and flow controls in series ensure the optimum cutting rate can be obtained regardless of section or alloy being cut. The pressure control determines the cutting force applied to the blade and the flow control sets the maximum feed rate of the head. For example, for difficult to machine materials the pressure is set higher than free machining alloys and the flow is set lower, as shown on the escutcheons above the control knobs.
  • Table Guiding
    • The rigid feed table is mounted on precision LM linear bearings. This rigidity enables the machine to cut all tough and hard machinable alloys.
  • Manual Positioning of Saw Table
    • The table positioning push buttons actuate solenoid valves to rapidly position the saw head forward or reverse. The manual movement of the head is controlled by push buttons on the control panel with safety interlocks.
  • Idler Wheel Motion Detector
    • The idler wheel motion detector will turn off the blade drive in the case where a blade breaks or is jammed in the workpiece. This feature prevents premature wear on the drive wheel from a stalled band.
  • Ammeter
    • The ammeter displays the current draw on the blade drive motor.

specifications

Model VM3800 & VM3800WT
Cutting Capacity (L x H) VM3800: 149.6″ x 23.6″
VM3800WT: 149.6″ x 40″
VM3800: 3800 x 600 mm
VM3800WT: 3800 x 1016 mm
Throat Depth VM3800: 31.5″
VM3800WT: 60″
VM3800: 800 mm
VM3800WT: 1524 mm
Work Load Capacity VM3800: 26,460 lbs
VM3800WT: 33069 lbs
VM3800: 12,000 kg
VM3800WT: 15000 kg
Saw Blade Blade Size (L x T x W) VM3800: 21’0″ x 0.063″ x 2-5/8″
VM3800WT: 31’8″ x 0.063″ x 2-5/8″
VM3800: 6400 x 1.6 x 67 mm
VM3800WT: 9650 x 1.6 x 67 mm
Blade Speed 33-262 ft/min by Inverter 10-80 m/min by Inverter
Tension Control Hydraulic
Blade Control Cutting Control AC Servo Motor

Motors

Saw Blade 10 HP 7.5 kW
Hydraulic Pump 2 HP 1.5 kW
Wire Brush 1/8 HP 0.09 kW
Cutting Fluid Pump 1/4 HP 0.18 kW
Table Feed Motor 1 HP 0.75 kW
Power Requirement Power Supply Voltage AC220V±10%, 3 PH, 60 Hz
All Other Voltages Require Transformer
Power Requirement 14 kVA
Cutting Fluid Tank Capacity 47.5 gal 180 liters
Pump Type Electric 
Hydraulic
Tank Capacity 3.96 gal 15 liters
Pressure Setting VM3800: 784 psi
VM3800WT: 797.8 psi
VM3800: 5.5 MPa (35 kgf/cm2)
VM3800WT: 5.5 MPa (55 kgf/cm2)
Chip Disposal Chip Conveyor
Feed
 Mechanism Table Feed, AC Servo Motor with Rack and Pinion
Stroke 151.6″ 3850 mm
Machine Dimensions (W x L x H) VM3800: 105.4″ x 333.5″ x 124.3″
VM3800WT: 158.5″ x 333.5″ x 168″
VM3800: 2678 x 8472 x 3156 mm
VM3800WT: 4024 x 8472 x 4268 mm
Table Height 55.5″ 1410 mm
Machine Weight VM3800: 22,050 lbs
VM3800WT: 39,683 lbs
VM3800: 10,000 kg
VM3800WT: 18,000 kg

Specifications and the machine design may change without notice at the sole discretion of Amada’s Engineering Department.

options

  • Beacon
  • Laser Beam Marking
  • T Slot Clamps (Pair)
  • Work Height 1000 mm

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