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HPSAW310

Description

HYPER SAW

World’s Fastest Cutting Band Saw

  • 30 H.P.
  • 2-5/8″ Blade
  • Motion Detector
  • Double Twin Rollers
  • Cutting Fluid Level Detector
  • Built-In Wide Chip Conveyor
  • Double Blade Deviation Monitor
  • High Pressure Cutting Fluid System
  • Automatic Adjusting Double Wire Brush

resources

Download Brochure & Specification Sheet

features

  • Stable Super High Speed Cutting
    • Reducing the load to the blade body and by making the twisting angle of the blade to 0°, the fatigue life of the blade body is prolonged and the running speed of the blade is increased dramatically.
    • To deal with the huge cutting resistance generated by super high-speed cutting, the saw head frame and the guide were newly designed. For bridge-type saw head frame, deflection generated when the blade is stretched with strong tension is designed optimized by the optimum stress distribution technique.
    • Vibration reduction rollers are mounted on the blade guides of both sides, with a combination of high-pressure coolant that plays the role of liquid damper, vibration of the blade that is running at high speed is largely restrained.
  • High Speed/High Precision Mechanism
    • An AC servo motor and a linear guide are adopted for the material feeding mechanism.
    • Both high-speed material feeding and high precision positioning for cutting are achieved simultaneously.
  • Improve Quality
    • The high-pressure coolant forcibly cools the heat generated at super high-speed cutting.
    • The rotation speed of the wire brush is adjusted automatically. Defective cut section due to chips is prevented by removing chips adhered to the blade running with high speed.
    • Noncontact type, high quality cutting bending detectors are mounted on the blade guides of the both sides. Cutting bending is measured highly precisely in real time.
    • Linear guides are used to support and guide the front main vise. Wear and maintenance is reduced while also improving stability of the vise. Material is always clamped firmly.

specifications

ModelHPSAW310
Cutting CapacityRound (Diameter)1.97″ – 12.20″50-310 mm
Rectangle (W x H)1.97″ x 1.97″ – 12.20″ x 12.20″50 x 50 mm – 310 x 310 mm
Work Load Capacity2,426 lbs1,100 kg
Blade Size (L x T x W)24’1″ x 0.063″ x 2-5/8″7345 x 1.6 x 67 mm
Blade Speed49-1312 ft/min by Inverter15-400 m/min by Inverter
Blade ControlTop Limit SettingAutomatic Setting with Quick Approach Feeler
Cutting ControlWindows Based CNC Control, Servo Motor with Ball
Vise Operation

Type Front, Main, Rear Vises
ControlHydraulic Full-Stroke Cylinder

Motors

Saw Blade30 HP22 kW
Hydraulic Pump5 HP3.7 kW
Cutting Feed AC Servo1.5 HP1.0 kW
Work Feed AC Servo1.5 HP1.0 kW
High-Pressure Coolant (Supply)2 HP1.28 kW
High-Pressure Coolant (Discharge)2 HP1.5 kW
Wire Brush1/2 HP0.4 kW
Cutting Fluid Pump1/4 HP0.18 kW
Power RequirementPower Supply VoltageAC220V±10%, 3 PH, 60 Hz
All Other Voltages Require Transformer
Power Requirement60 kVA
Cutting FluidTank Capacity106 gal402 liters
Pump TypeCentrifugal Electric 
Pump Capacity19.8 gal/min75 L/min
High-Pressure Coolant





Tank Capacity4 gal15 liters
Supply Pump TypeCentrifugal Pump
Supply Pump Capacity71.3 gal/min270 L/min
Discharge Pump TypePlunger Pump
Discharge Pump Capacity4.5 gal/min17 L/min
Discharge Pump
Pressure Setting
569 psi3.92 MPa (39 kgf/cm2)
Hydraulic


Tank Capacity8 gal30 liters
Pump TypeVariable Displacement Vane Pump
Pressure Setting814 psi5.8 MPa (58 kgf/cm2)
Chip DisposalAutomatic Follow up Double Wire Brush with Wear Detection.
Motor-Driven wide Scraper Type Chip Conveyor
Material Index





Index MechanismAC Servo Motor
Stroke23.62″600 mm
Length0.394″ – 23.62″10-600 mm
Number of Input Block/Station1-99
Number of Cut-Off Pieces1-9999
Remnant Length1.97″ Plus Length of Parts50 mm Plus Length of Parts
Machine Dimensions (W x L x H)Head-Up Position169.6″ x 106.6″ x 92.7″4309 x 2707 x 2354 mm
Head Down Position169.6″ x 106.6″ x 92.7″4309 x 2707 x 2354 mm
Table Height35.4″900 mm
Machine Weight17,640 lbs8000 kg

Specifications and the machine design may change without notice at the sole discretion of Amada’s Engineering Department.

options

  • Roller Table
  • Return Conveyor
  • External Chip Conveyor
  • Vise Pressure Control
  • Signal Tower
  • Vertical Clamps

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